55mm Solid Carbon Steel Ball For Heavy Duty Industrial / Engineering

55mm Solid Carbon Steel Balls - Heavy-Duty Industrial/Engineering, Durable & Reliable

I. Product Overview

The 55mm solid carbon steel ball is a robust, heavy-duty spherical component made from high-quality carbon steel, featuring a diameter of 55mm. It blends the strong strength and durability of carbon steel with the structural stability of a spherical shape, making it a practical choice for heavy-duty industrial operations, medium to large-scale infrastructure projects, and diverse specialized high-load application scenarios. Its size strikes a balance between load-bearing capacity and maneuverability, with the spherical design ensuring uniform force distribution, well-suited to meet the demands of heavy-load and key structural support applications.

II. Core Technical Parameters

III. Materials and Craftsmanship

Material Selection

High-quality carbon steel is chosen as the raw material for the 55mm solid carbon steel ball. This material demonstrates excellent mechanical properties, including good toughness, appropriate hardness, and favorable cost-effectiveness, making it ideally suited for applications that require strong load-bearing capacity and prolonged durability in demanding environments.

Craftsmanship Highlights

1. Heavy-Duty Forming: The manufacturing process starts with heavy-duty forming techniques such as hot forging or precision casting to shape the initial spherical structure. This ensures the ball's core structure is dense and uniform, laying a solid foundation for withstanding heavy loads.

2. Precision Grinding and Polishing: After forming, the balls undergo meticulous grinding to achieve the exact 55mm diameter. A subsequent precision polishing treatment refines the surface, reducing surface roughness to Ra≤1.6μm. This smooth surface not only improves performance in rotational or sliding applications but also enhances corrosion resistance, even in challenging working conditions.

3. Strict Quality Control: Each 55mm solid carbon steel ball undergoes rigorous quality inspection using advanced testing equipment. Dimensional accuracy, surface finish, material density, and mechanical properties are thoroughly checked to ensure every product meets strict standards and can reliably perform in heavy-duty environments.

IV. Application Scenarios

Heavy-Duty Industrial Machinery

1. Medium to Large-Scale Processing Equipment: In heavy-duty industrial machinery like mid-sized crushers, ball mills, and rolling mills, the 55mm solid carbon steel balls act as key components in grinding systems and load-bearing parts. They withstand substantial pressures and facilitate efficient material processing, ensuring the machinery operates continuously under heavy loads.

2. Machinery Frames and Supports: They are used as important structural support components in the frames and foundations of large equipment, such as hydraulic presses, stamping machines, and industrial presses, providing stable support and absorbing significant forces generated during operation.

Medium to Large-Scale Infrastructure and Engineering

1. Bridges and Steel Structures: In medium to large-scale infrastructure projects such as bridges, steel structures, and heavy-duty platforms, these 55mm steel balls are utilized in bearing systems and movable joints, enabling smooth movement while supporting substantial structural loads.

2. Industrial and Construction Equipment: They find application in industrial and construction equipment such as cranes, excavators, and heavy-duty lifting machinery, contributing to the stable operation and safety of these equipment in harsh working environments.

Specialized Applications

1. Testing and Simulation Equipment: In industries such as automotive and machinery manufacturing, the 55mm solid carbon steel balls are used in testing equipment for simulating load conditions, ensuring the reliability of components under stress.

2. Industrial Art and Decorative Installations: For medium to large-scale industrial art installations and decorative structures, these steel balls serve as both structural elements and design features, adding an industrial and sturdy aesthetic to the works.

V. Product Advantages

1. Strong Load-Bearing Capacity: The 55mm diameter, combined with the properties of high-quality carbon steel, endows the ball with strong load-bearing capacity, making it suitable for heavy-duty applications that require withstanding considerable weights and forces.

2. Excellent Durability: The high-quality carbon steel material ensures the ball has good toughness and wear resistance, enabling it to withstand harsh working conditions, including friction, impacts, and temperature variations, ensuring long-term reliable performance.

3. Cost-Effective for Various Projects: Compared to high-strength alloy materials, carbon steel offers a cost-effective solution without compromising on necessary strength and durability, making the 55mm solid carbon steel ball an economical choice for a range of industrial and infrastructure projects.

4. Stable and Reliable Performance: The precise manufacturing process and strict quality control ensure the ball has stable dimensions and consistent performance, providing reliable operation in important applications and reducing the risk of equipment failure.

5. Customizable Options: While the standard size is 55mm, customization services for size, surface treatment (such as anti-corrosion coatings), and material hardness are available to meet specific project requirements, offering flexibility for unique applications in various environments.