NJ1004 Cylindrical Roller Bearing Manufacturer For Electric Motors / Small Machinery

NJ1004 Cylindrical Roller Bearing For Electric Motors & Small Machinery

In the complex realm of mechanical engineering, the NJ1004 cylindrical roller bearing emerges as a symbol of sophisticated design and reliable performance. Tailored to meet the stringent demands of a wide array of industrial applications, this in - depth product introduction will explore the design nuances, performance capabilities, material composition, application scenarios, and maintenance requirements of the NJ1004 bearing, offering a comprehensive understanding of its essential role in modern machinery.

I. Design and Structure

Inner Ring and Outer Ring

The inner ring of the NJ1004 bearing is precisely machined with a smooth finish, designed to fit securely onto a shaft with a diameter of 20mm. This precise fit not only ensures efficient power transfer after installation but also minimizes the risk of slippage, optimizing overall mechanical performance. The outer ring, with its robust construction, is engineered to withstand significant radial loads. Its outer diameter measures 42mm, and with a width of 12mm, it strikes a balance between load - bearing capacity and space constraints.

The NJ1004 bearing features a unique design where the inner ring has a single - side double - flange, while the outer ring has no flanges. This configuration enables the bearing to handle not only substantial radial loads but also a certain degree of axial load in one direction. The inner ring's double - flange design effectively guides and positions the cylindrical rollers, ensuring stable operation even under complex loading conditions.

Rolling Elements and Cage

At the core of the NJ1004 bearing lies a row of precisely crafted cylindrical rollers. These rollers, made from high - grade bearing steel, are carefully ground to achieve a surface roughness of less than Ra0.1μm. This ultra - smooth finish is crucial for reducing friction during rolling, thereby enhancing the bearing's energy efficiency and operational smoothness. The cylindrical shape of the rollers, in combination with the design of the raceways, allows the bearing to handle substantial radial loads with ease.

The cage of the NJ1004 bearing is typically made of brass (CuZn37). Brass offers excellent thermal conductivity, which is vital for dissipating the heat generated during operation, especially in applications with medium to high rotational speeds. The cage's role is to maintain the proper spacing between the rollers, ensuring they rotate evenly and without interference. It also helps in guiding the rollers along the raceways, further enhancing the bearing's performance and reliability.

Sealing Structure (Optional)

Certain versions of the NJ1004 bearing come equipped with optional sealing mechanisms. For applications in dusty or humid environments, a contact - type seal made of nitrile rubber can be installed. This seal forms a tight barrier around the inner ring, effectively preventing dust, dirt, and moisture from entering the bearing, thus protecting the rolling elements and extending the bearing's lifespan. In high - speed applications where minimizing friction is a priority, a non - contact labyrinth - type seal can be employed. This seal design allows for smooth rotation at high speeds, typically up to 6000rpm, while still providing a degree of protection against contaminants.

II. Key Parameters

III. Performance Advantages

High Radial Load - Carrying Capacity

The NJ1004 bearing's design, with its single row of cylindrical rollers and optimized contact geometry, endows it with an impressive basic dynamic load rating of 14.2kN and a static load rating of 12.8kN. This robust load - bearing capacity enables the bearing to effortlessly handle the substantial radial loads encountered in a variety of industrial applications. Whether it's in the motors of small - scale conveyor systems, where continuous operation is the norm, or in the gearboxes of light - duty machinery, the NJ1004 bearing demonstrates remarkable resilience, withstanding continuous loading without succumbing to fatigue failure.

Axial Load Accommodation

Thanks to the inner ring's single - side double - flange design, the NJ1004 bearing can withstand a certain amount of axial load in one direction. This feature is particularly valuable in applications where there are axial forces acting on the shaft, such as in some types of electric motors or small - scale industrial machinery. By accommodating axial loads, the bearing helps to reduce stress concentrations and potential damage to the shaft and other components, thereby extending the overall service life of the machinery.

Low Friction and High - Speed Capability

The precision - ground cylindrical rollers and the smooth - running cage of the NJ1004 bearing contribute to a very low friction coefficient, typically as low as 0.002. This not only reduces energy consumption but also enables the bearing to operate at high speeds. With a limiting speed of 5500rpm under grease lubrication and 7000rpm under oil lubrication, the NJ1004 bearing is well - suited for applications where high - speed rotation is required, such as in certain types of machine tool spindles and high - speed fans.

Good Wear Resistance

Constructed from high - carbon chromium bearing steel (GCr15), the bearing rings and rollers of the NJ1004 bearing are heat - treated to achieve a hardness of HRC60 - 65. Additionally, the surface of the components is treated with a special process to further enhance wear resistance. This makes the bearing highly durable, capable of maintaining its performance over long operating periods even under demanding conditions.

IV. Material Quality

Material of Rings and Rollers

The primary material for the rings and rollers of the NJ1004 bearing is high - purity bearing steel (GCr15). This steel is processed using advanced techniques, including vacuum degassing, to eliminate internal pores and inclusions. As a result, the material has excellent density and mechanical properties. The rollers are formed through a series of precise manufacturing processes, such as cold heading and high - temperature tempering, which contribute to a uniform internal structure. The impact toughness of the material exceeds 10J/cm², significantly enhancing the bearing's resistance to fatigue and ensuring long - term reliability under challenging operating conditions.

Cage Material

As mentioned earlier, the cage of the NJ1004 bearing is often made of brass (CuZn37). Brass is chosen for its outstanding combination of thermal conductivity and mechanical strength. Its high thermal conductivity allows it to efficiently dissipate the heat generated during the bearing's operation, maintaining stable performance, particularly in high - speed and high - load applications. The mechanical strength of the brass cage enables it to withstand the forces exerted on it during the bearing's operation, ensuring the proper alignment and movement of the rollers.

V. Application Fields

Industrial Machinery

In the manufacturing of small - to - medium - sized industrial machinery, the NJ1004 bearing finds extensive use. For example, in the drive shafts of small - scale lathes, it provides reliable support while accommodating the axial and radial loads associated with the cutting process. In conveyor systems, it is used in the rollers and pulleys, where its ability to handle heavy radial loads and a certain degree of axial load is crucial for smooth and continuous operation.

Electric Motors

The NJ1004 bearing is commonly employed in electric motors, especially those with a relatively small power range. In these applications, the bearing must withstand the radial forces generated by the motor's rotating components while also compensating for any axial movement caused by thermal expansion or other factors. The bearing's low friction and high - speed capabilities contribute to the overall efficiency and reliability of the electric motor.

Automotive Industry

In the automotive sector, the NJ1004 bearing can be found in various applications. For instance, it may be used in the water pumps of internal combustion engines, where it has to operate in a challenging environment with exposure to heat, moisture, and vibration. The bearing's wear resistance and ability to handle radial and axial loads make it suitable for this type of application.

VI. Installation and Maintenance

During installation, it is essential to use appropriate tools to ensure a proper fit. For the NJ1004 bearing, a hydraulic press or a bearing installer can be used to gently press the bearing onto the shaft or into the housing. Care should be taken to avoid any misalignment or damage to the bearing components. When installing the bearing on a tapered shaft, a locking nut can be used to adjust the bearing's position and pre - load.

In terms of lubrication, for general applications, lithium - based grease with good anti - wear and anti - oxidation properties is recommended. The grease should be filled to approximately one - third to one - half of the bearing's internal space. In high - speed or high - temperature applications, oil lubrication may be more suitable. ISO VG 32 or 46 lubricating oil can be used, and when using forced - feed lubrication systems, the oil pressure should be maintained within the range of 0.1 - 0.3MPa.

Regular maintenance is crucial for ensuring the optimal performance and longevity of the NJ1004 bearing. This includes monitoring the bearing's temperature, which should typically not exceed 70°C under normal operating conditions. Any abnormal vibration or noise should be investigated promptly, as these could be signs of bearing wear or misalignment. During disassembly, a bearing puller should be used to carefully remove the bearing without damaging the shaft or the housing.

VII. Conclusion

The NJ1004 cylindrical roller bearing represents a remarkable feat of engineering, combining high - strength construction, excellent axial and radial load - handling capabilities, and broad adaptability to different operating conditions. Whether facing heavy loads, axial movement challenges, or demanding environmental factors, this bearing consistently delivers stable performance. Its integral role in enabling the efficient operation of industrial machinery underscores its significance as an essential component in modern mechanical engineering, driving progress across a wide spectrum of industries.